AI-Based Six-Sided Inspection Machine

Delta’s AI-Based Six-Sided Inspection Machine integrates high-precision motors, motion control modules, and a real-time high-speed flying trigger system to perform speedy inspections at up to 12,000 units per minute. Through AOI (Automated Optical Inspection) and AI technology, the inspection machine not only enhances defect detection efficiency and yield rates but also prevents overkill and missed inspections. It features a flexible and customizable design for different production requirements, and supports statistical systems and a variety of charts, providing process analysis for production lines to assist managers in precise decision-making.

Leveraging predictive AI models and AI supervision as core technologies, the inspection machine effectively reduces defects, surpassing the limits of human visual inspection. These features ensure consistency in batch-to-batch variations and optimal performance in various production processes. It is widely used in industries such as passive components, LEDs, and ceramic substrates for comprehensive component inspection.

Product Introduction

Features & Benefits
  • Advanced AI technology enables minor defects detection that AOI equipment cannot achieve
  • Inspects components with sizes of 0.4 x 0.2 mm to 3.2 x 1.6 mm
  • Expands up to 8 inspection stations
  • Customizable field of view design allows specific area magnification inspection based on customer requirements
  • Outstanding optical inspection technology support with professional customized lighting solutions
  • Process workflow:
    Places the material into the feeder → The feeder feeds the material onto the glass disk → The glass disk transfers the material to various inspection stations → Analyzes data from each station → Sorting System (OK, NG, Retest)

 
Applications
  • Applications: Inspects each side of passive components, LEDs, ceramic thermal pads, and more

 
Specifications
    AM-TCP21001 AM-TCP21004 AM-TCP21002
  Dimensions
  (L x W x H)
1,010 x 1,010 x 2,100 mm (± 100 mm)
  Weight (kg) 650 kg (± 100 kg)
  Applicable
  Product Size
Max. 3.2 x 1.6 mm
Min. 0.6 x 0.3 mm 
Max. 3.2 x 1.6 mm
Min. 1.0 x 0.5 mm
Max. 3.2 x 1.6 mm
Min.  0.4 x 0.2 mm
  Application Inspection of all component surfaces
  Product Feeding
  Method
Vibratory feeder bowl (expandable storage hopper for line change frequency: 1hr), custom TRAY
  Number of
  Sorting Bins
4 Bins
  Speed Up to 12,000 pcs/min Up to 7,000 pcs/min Up to 8,000 pcs/min
  Feeding System Choose from more than 5 vibratory bowl manufacturers, including Daishin and Sankitai
  Number of
  Inspection
  Stations
6 stations
  Camera Resolution 400,000 pixel color CCD
  Lens Magnification 0.3 ~ 4.5X (both variable and fixed magnification available)
  Lighting System Ultra-brightness multi-channel compound light source
  Data Storage Up to 3 months
  Retest Rate < 3%
  False Rejection
  Rate
< 3% (+AI ≦ 1%)
  Miss Detection
  Rate
0% (complies with acceptance criteria)
  Host Configuration Intel I9 CPU IPC, Windows 10, 22-inch monitor
  Other
  Configurations
AI, UPS, Barcode Reader
  Power
  Requirements
Single-phase 220 VAC / 60 Hz / 30 A
  Air Supply
  Requirements
5 ~ 6 kg/cm2
  I/O Interface I/O signal
  Communication
  Signal Interface
Ethernet TCP / IP 10 / 100 Mbps
  Warranty 1 year