3/30/2021
Delta’s Manufacturing Management Systems Build Smart Factories for Jourdeness
Body image has always been at the center of people’s attention, which gives it enormous commercial potential. As a result, the market for improving body image has never lacked new cosmetic and skincare products. Facing a variety of choices in concepts, suitable ages, and, most important, quality, consumers must be cautious and avoid products that may have negative effects on their bodies. In this case, a Good Manufacturing Practice (GMP) certificate is a critical indicator to consider.
To be GMP certified means fulfilling rigorous requirements for the production process, starting from materials, staff practices, environment and equipment, to product processing, packaging and transport. Careful inspection is practiced to guarantee that the products align with global standards in hygiene and quality.
Among companies that demonstrate product quality with a GMP certificate, Jourdeness, a leading Taiwan company in skincare product manufacturing, aims to fulfill the strict requirements with smart factory technologies. Jourdenss has over 30 years of experience, and whose own label provides a complete range of skincare products, including serums, toners, and facemasks. Always prioritizing consumers’ health and safety, the company has dedicated teams to independently carry out research and development, manufacturing, and quality control.
Now Jourdeness plans to enhance product traceability for GMP certification by implementing Delta’s Manufacturing Management System, DIAWorks. The System includes the Manufacturing Execution System (DIAMES), the Equipment IoT Solution and the Smart Visualization Platform (DIASVP). The comprehensive package will increase the efficiency of factory operation and offer products of standardized high quality.
Delta’s advisory team first assisted Jourdeness in implementing the Manufacturing Execution System (DIAMES) to integrate every aspect of factory management, including quality optimization, equipment monitoring and material control. It connects production information with a logistics system for a standardized production process, which is recorded in detail to establish product traceability and increase the yield rate. Moreover, the field staff simply needs to utilize tablets to submit production orders. The easy operation significantly reduces human errors while strengthening the efficiency of production management.
Next, the team mobilizes Delta’s Smart Visualization Platform (DIASVP) to display production line organization on report tools and electronic panels, allowing real-time visibility of production progress, quality management, equipment status and material control. The team also integrates the Manufacturing Management System (DIAWorks) with Jourdeness’ own ERP system. Along with value-added functions such as automated work order submission and cost statistics generation, the client gains more control over the smart factory’s data flow to achieve expected production targets.
The implementation of the Manufacturing Management System (DIAWorks) brings the following benefits to Jourdeness:
- • Fulfills the requirements of GMP certification
Product traceability is critical to obtaining a GMP certificate. As the factory gradually adopts automated equipment, it is also important to avoid abnormalities of the data flow or production process caused by human errors or control systems. By controlling the whole production process, Delta’s Manufacturing Execution System (DIAMES) ensures the correctness and completeness of data.
- • Accurate control of material consumption
The Weigh and Dispense Module allows accurate control of the quantity of the materials picked for production. The module not only ensures the consistency of actual material consumption and the records, but simultaneously elevates product quality.
- • Systematically collects information about quality
By systemizing processes such as the inspection of materials, products, equipment and environment, the solution reduces human errors and time for information acquisition. It also helps to accelerate the decision-making process with real-time data collection and visualization.
- • Production information visibility
DIASVP visualizes real-time data and production organization for lean and agile production.
On Jourdeness’ journey to smart manufacturing, Delta as a dedicated partner has committed to creating continuous growth and innovation. The two companies have recently extended their collaboration by enhancing the smart management platform of the Jourdeness’ Bio-Tech Tourism Factory, which is to open in 2022.
The collaboration is expected to further Delta’s pursuit of excellence in smart manufacturing, and simultaneously lay a solid foundation for Jourdeness as a leader in skincare products.
News Source:IABG MKT Dept.