VGR-based Positioning & Assembly Solution

Through fully automatic rigid box folding machines, box blanks and tissue paper are accurately aligned and bonded. Precise machine vision and robot collaboration are indispensable. Based on Vision Guided Robotics (VGR), Delta provides a positioning and assembly solution, which integrates the Machine Vision Platform DIAVision, 2D/3D vision cameras, and robotic arms. Based on the flexible application and secondary development potential of DIAVision, it supports various brands of vision cameras and robotic arms, while offering diverse visual positioning architectures. This accurately guides robotic arms to pick and place workpieces, tracks them along the line, and achieves excellent assembly precision and speed. The project can be completed within 15 days, helping automatic rigid box folding machine manufacturers bring machines to market in the shortest possible time.





A Single Management Platform Connecting All Devices

The Machine Vision Platform DIAVision is specifically designed for VGR applications. The DIAVision single platform can connect the sensors and control devices required for the VGR-based positioning and assembly solution, centralizing management of multi-brand cameras, robotic arms, and software. There is no need to switch between multiple development software, which accelerates hardware and software integration, machine tuning, and simplifies the development process of rigid box folding machines.
 



On-Demand Modular Positioning Settings

The Machine Vision Platform DIAVision features a graphical editing interface that requires no coding. Using the platform‘s pre-configured components, blocks, and templates, users can easily design workflows and UI through drag-and-drop selection, with the design results displayed in real-time. This eliminates the need for complex algorithm programming and validation, saving significant development time. From design and development to deployment, all Vision Guided Robotics (VGR) applications can be implemented on DIAVision.
 



Graphical Editing, No Programming Required

Delta's VGR-based positioning and assembly solution is modularized for the common pick-and-place and bonding scenarios in rigid box folding machines. It integrates the workflow and settings for vision cameras, robotic arms, and machinery. Engineers and operators on the rigid box production line can quickly switch to the applicable VGR positioning setting based on different application scenarios. The one-click calibration function significantly saves labor and time on the user’s production line.

The VGR-based positioning and assembly solution offers single-vision, dual-vision, and triple-vision setting options. It achieves assembly precision of ±0.1~±0.15mm and an assembly speed of 40~50 units per minute. This solution provides a visual architecture that balances both assembly precision and speed across various rigid box designs and assembly processes.
 

Vision Setting	Single Top Vision	Dual Top Vision	Dual Top & Bottom Vision	Triple Vision
Benefit	Simple structure, fast assembly	Suitable for large paper sizes	Bottom view corrects material misalignment	High precision, wide product applicability
Precision	±0.15 mm	±0.15 mm	±0.1 mm	±0.1 mm
Speed	50 pcs/min	50 pcs/min	40 pcs/min	40 pcs/min

One-Stop Shopping with Hardware & Software Compatibility

Delta provides a complete vision sensing, motion control, and management platform. With years of practical experience working with customers in the rigid box folding machine industry, it offers flexible VGR solutions with adaptable options that can be quickly replicated and calibrated for different projects. The modularized solution ensures hardware and software compatibility, allowing it to be integrated into new rigid box folding machine projects within 15 days.

A one-stop platform for purchasing the required devices and visual software. As a single supplier, Delta not only simplifies vendor management but also effectively optimizes procurement costs. Furthermore, integration issues between devices and between hardware and software can all be handled through a single point of contact, avoiding the communication and troubleshooting costs associated with multiple suppliers.